A technological Leap Forward…. Mini Roll Compactor cantilever with cake crusher and Granulator.

We are immensely proud and extremely happy to announce that we have recently supplied Mini Roll Compactor cantilever with cake crusher and Granulator to Astron-India.

To simplify the description of our offering: All high-performance drives and gears are maintenance-free and meet state-of-the-art engineering standards. The drives, vacuum pump, WIP system, and electric cabinet are housed in a separate section at the rear of the machine. All cables for the drives as well as the tubes for the vacuum are inside the machines, which facilitates the cleaning of the outside surface. The force between the rollers is adjusted electro-mechanically. The highly stable construction ensures precise regulation and reproducible results. The noise emissions are agreeably low.

Offers decisive advantages for use in research. With this device, it is possible to continually process very small amounts of powder mixtures. When experiments are carried out, the findings related to the machine parameters can be immediately tested as to their suitability for larger-scale production without mechanical adjustments to the machine

Visual monitoring: Roller compactor feeds the powder in two stages. The horizontal metering screw transports the powder from the feeder bowl to the vertical compression screw, which in turn feeds it to the compaction rolls. At this point, the powder flow can be assessed through the inspection glasses.

Variable gap control: The adjustment of gap distance takes place electro-mechanically. A synchronous servo-motor accurately regulates the distance of the roll gap. A hydraulic aggregate, with its complex maintenance, can be dispensed with. The roller compactor parameters can be guaranteed even with high press forces because of the torsion-resistant construction of the machine.

Low-capacity feed system: The low-capacity option, using rolls with especially small diameters, offers the possibility of employing minimal amounts of chemicals. In this way, the machine can be utilized like a laboratory instrument for research purposes.

Easy cleaning: Special emphasis has been laid on easy disassembly of the parts that have come into contact with the chemicals. The entire feed system can be easily and quickly dismantled by hand without tools. In order to remove the compaction rolls with flanges, the rolls separate automatically (max. gap). The rolls are hollow and therefore lightweight for further ease of handling. The compression roll scrapers can be removed and reinserted without readjustments. This feature saves further time when disassembling and cleaning the roller compactor. All motors and gear mechanisms are placed in a separate machine casing. The lifting column can be extended and retracted weightlessly by unlatching two quick-release fasteners.

WHY ARE THE PARTICLE SIZE ENLARGEMENT OF FINE DISPERSE BULK MATERIAL IS IMPORTANT?

  • Reduce dust formation at less by the handling with bulk.
  • The final granulate is made of homogeneous compound that not can segregate by the transport.
  • Continuous pressure of the particle reduce the air humidity absorption.
  • You will get free-flowing granulate for better process.
  • The active agent can handel by the hardness of the granulate.

In brief, the versatility of our machines-Mini Roll Compactor with Cake Crusher and Granultor allows us to process virtually all kinds of powder, even the most difficult ones. And with our ingenious machine design, the cleaning cycles are fast and thorough, enabling you to switch between batches swiftly. Heat transfer to the rolls is kept at an absolute minimum, which is especially crucial for food applications and other heat-sensitive substances.

Of course we can supply you…if you really want us too.